Master Practical FMEA Using Modern Tools
This course provides a comprehensive and practical approach to mastering Failure Modes and Effects Analysis (FMEA), covering both traditional RPN methods and the AIAG-VDA approach with Action Priority (AP) ratings. You will learn to conduct Design FMEAs (DFMEA) and Process FMEAs (PFMEA) from start to finish using a relatable example of a cordless electric glass kettle to demonstrate every step of the process.
What is FMEA?
Failure Modes and Effects Analysis (FMEA) is a structured, step-by-step method used to identify potential failures in a product or process, evaluate their possible effects, and prioritize actions to reduce the risks. It is a cornerstone tool in quality and risk management that helps teams prevent problems before they occur.
In this course, you will learn how to apply FMEA in a practical way, following both the traditional RPN method and the AIAG-VDA approach which uses Action Priority (AP) ratings for more effective risk prioritization.
What is ChatGPT and how can it help with FMEA?
ChatGPT is an AI-powered language model that can help you work faster and more effectively when creating and managing FMEAs. In this course, you will learn how to use a custom GPT assistant to:
- Brainstorm potential failure modes, causes, and effects
- Clarify FMEA terminology instantly
- Suggest possible actions for risk reduction
- Speed up the documentation process using templates
This AI support is optional. You will learn how to conduct a complete FMEA with or without AI tools, ensuring that you can apply the methodology in any work environment.
What Will You Learn?
This course gives you real, job-ready skills to integrate AI into your quality processes. You'll learn how to:
FMEA Fundamentals
Step-by-Step Methodology
Practical Application
AI-Supported Analysis
Who is This Course for?
This course is designed for a wide range of construction and quality professionals, including:
QUALITY MANAGERS
Professionals responsible for maintaining quality systems, managing audits, and driving continual improvement initiatives across departments or sites.
QUALITY ENGINEERS & RCA SPECIALISTS
Individuals focused on data analysis, defect reduction, root cause investigations, and corrective/preventive action (CAPA) development.
AUDITORS & COMPLIANCE LEADERS
Internal and supplier auditors who prepare checklists, simulate audit scenarios, document findings, and ensure readiness for regulatory or customer audits.
Lean Six Sigma, PROCESS IMPROVEMENT & CI PROFESSIONALS
Lean Six Sigma practitioners and operational excellence leaders looking to streamline workflows, visualize data, and implement improvement ideas faster.
TRAINERS & QUALITY EDUCATORS
Professionals developing internal training modules, visual job aids, or interactive learning materials based on quality standards and best practices.
What Should You Expect?
Upon completing this course, you can expect to:
Be confident in conducting both Design and Process FMEAs from start to finish
Understand and apply both traditional RPN scoring and AIAG-VDA Action Priority methods
Accurately identify failure modes, causes, effects, and existing controls for any product or process
Use provided FMEA templates and reference tables to speed up your analysis
Optionally, leverage a custom GPT assistant to brainstorm, clarify terminology, and document results
Course Structure
This course is structured as an 2-part boot camp to provide a practical learning experience:
- Understand the purpose and importance of Failure Modes and Effects Analysis
- Explore the history and evolution of FMEA in quality and risk management
- Learn the different types of FMEA, including DFMEA, PFMEA, and FMEA-MSR
- Step-by-step guidance from defining purpose to taking action and closing the loop
- How to clearly define functions, requirements, and performance expectations
- Identifying failure modes, effects, and potential causes
- Evaluating and scoring severity, occurrence, and detection
- Applying both RPN and AIAG-VDA Action Priority (AP) methods
- Documenting actions, reassigning ratings, and maintaining FMEA as a living document
- How AI can assist in brainstorming failure modes and potential causes
- Using AI to draft, organize, and clarify FMEA documentation
- Accelerating risk analysis with structured prompts and GPT tools
- Access to a custom GPT designed for FMEA creation and refinement
- Integrating AI outputs into your official FMEA templates
Why This Course?
This course stands out for several reasons:
Learn from an instructor with extensive experience in construction quality management. The insights provided are backed by practical knowledge gained through years of experience in the field.
Cover all aspects of ASQ CCQM Body of Knowledge, from basic concepts to advanced practices, ensuring a thorough understanding.
Focus on practical applications and real-world examples to ensure you can apply what you learn in your organization.
Access video lectures, readings, and quizzes at your own pace, fitting your learning into your busy schedule.
Earn PMI PDUs and SHRM PDCs, and receive a digital certificate from Quality Gurus at no additional cost upon course completion.
Assessment Process
Learners are expected to complete 100% of the online course and obtain a certificate of completion on the platform where they completed the course. Upon submitting this proof, learners are allowed to take the exam conducted by Quality Gurus Inc. To earn the formal certificate from Quality Gurus Inc., learners must pass this exam with a minimum score of 70%.
1.
Continuous Assessments:
Throughout the course, learners will be assessed through quizzes and assignments that test their understanding of the material. These assessments ensure that participants are keeping up with the course content and are prepared for the final exam.
2.
Final Exam:
The final exam evaluates learners on both theoretical and practical aspects of construction quality. It includes multiple-choice questions, problem-solving exercises, and case study analyses. Learners must demonstrate their ability to apply construction quality management techniques to pass the exam and earn their certification.
Obtain PMI PDUs and SHRM PDCs
As part of your professional development, this Construction Quality Management course offers you the opportunity to earn Professional Development Units (PDUs) from the Project Management Institute (PMI) and Professional Development Credits (PDCs) from the Society for Human Resource Management (SHRM). Quality Gurus Inc. is proud to be an authorized training partner of PMI (#6034) and a SHRM Recertification Provider.
PMI PDUs:
SHRM PDCs
Digital Certificate from Quality Gurus
Call to Action
Enroll in our AI-Powered Failure Modes and Effects Analysis (FMEA) course and learn how to combine proven risk analysis methods with modern AI tools to improve accuracy, efficiency, and team collaboration.
With expert-led instruction, AIAG-VDA–aligned methodology, and hands-on practice using a relatable case study, this course equips you to perform DFMEA and PFMEA confidently — with or without AI support. You’ll also gain access to a custom-built GPT assistant to help you brainstorm, structure, and refine your FMEA documentation.
You’ll receive a digital certificate and badge from Quality Gurus at no additional cost — perfect for showcasing your FMEA and AI-assisted quality skills on your resume, LinkedIn, or internal training records.
Enroll now and start applying practical, structured risk management to your work.
Learn how to:
Conduct complete FMEA studies aligned with AIAG-VDA best practices
Identify, assess, and prioritize risks using both RPN and Action Priority (AP) methods
Develop targeted, effective action plans to reduce occurrence and improve detection
Use AI to streamline brainstorming, analysis, and documentation
Maintain FMEA as a living document that supports continuous improvement
Join thousands of quality professionals who have advanced their skills through Quality Gurus’ trusted training programs.
Your journey to smarter, faster, and more impactful risk management starts now.
Thank you for choosing Quality Gurus — we’re excited to help you master FMEA and lead with confidence.