Lean Manufacturing Quiz

Lean Manufacturing Quiz

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Question 1 of 10
1. Question
If the objective is maximize the quality production by ensuring production machine availability and reducing machine breakdowns, which of the following lean tool will best work for this?
- Visual Controls
- Kaizen
- Total Productive Maintenance
- Control Plan
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Question 2 of 10
2. Question
If it takes 20 minutes to make 10 piece, what will be the takt time?
- 20 min
- 2 min
- 60 secs
- Can not be calculated from this information
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Question 3 of 10
3. Question
In calculating OEE (Overall Equipment Effectiveness) what will be the quality factor, if in 8 hours shift the machine needed adjustment and 1 hour was lost in that.
- 0.875
- 1.0
- 7
- 56
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Question 4 of 10
4. Question
What is an Andon Board?
- Visual control for production plans
- Visual control device for inventory control
- Visual control device on production line
- Visual control using charts such as control charts
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Question 5 of 10
5. Question
What is the target setup time in SMED (Single Minute Exchange of Die)?
- less than one minute
- less than ten minutes
- Maximum of one setup every day
- No more than of one setup every shift
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Question 6 of 10
6. Question
Which of the following is Muda?
- Demand fluctuations
- Stressful environment
- Defects
- Sign boards
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Question 7 of 10
7. Question
Which of the following is the first step in the 5S approach?
- Seiton
- Seiso
- Seiri
- Seiketsu
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Question 8 of 10
8. Question
A rapid improvement effort designed to produce results within a few days is called:
- Kaizen Kanban
- Kaizen Blitz
- i-Kaizen
- Takt
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Question 9 of 10
9. Question
An activity that is wasteful and doesn’t add value or is unproductive is called:
- Muda
- Mura
- Muri
- Murari
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Question 10 of 10
10. Question
Single Minute Exchange of Dies (SMED) focuses on setup reduction. Which of the following are components of a setup or a changeover?
- Removal and cleanup of the material from the previous setup
- Setup of the part on the tool or fixture
- Startup and fine-tuning of the newly loaded part
- All of the Above
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